I love the challenge of a new and different project so when my son’s fiance asked me if I could make her some “first look” doors for her outdoor wedding ceremony I jumped at the chance! I’m mostly just a painter, my brother, Tim, is the builder and I don’t think he gets nearly as excited about these things as I do! 😉 So with his help, this adventure began!
We searched the internet for instructions for this type of project and couldn’t find any so I decided to log the steps we took to build this frame in case anybody else out there is looking to build their own free-standing door frame. We used a picture we found on the internet as an example of how we wanted our frame to look. We also wanted to make this frame easy to disassemble because we would have to be able to haul it to the wedding venue in the bed of a pickup truck and reassemble it on site.
Step 1. The base frame was laid out first which consists of two six-foot 4x4s and an eight-foot 2×4. A notch was cut into each 4×4 to allow it to lay over the top of the 2×4 so that all three boards laid flat on the ground in an H shape. 3″ screws drilled in from the bottom hold the base frame together. As you can see in the images below the 2×4 provides more stability for the base and serves as a threshold for the doors.
Step 2. Once the base was complete, the doors were laid out on the ground, measuring for the width and height of the frame. Our doors measured 78″. The 4×4 side posts were laid out next to the doors and a 4×4 top piece laid out above the doors. It was easy to mark where the door hinges would need to be placed on the side posts while it was lying on the ground. The side posts were cut to 76 1/2″, an inch and a half shorter than the doors to account for the thickness of the base and leave enough clearance for the doors to swing open easily over the 2×4 threshold. A small 1/4″ gap was left between the doors to keep them from possibly sticking together when closed. We wanted to be sure that when the moment came for the doors to open and the bride to walk through there wouldn’t be any hangups! The 4×4 top piece was cut to 7’4″ to accommodate the width of the two doors while extending out past the side posts. Large T braces were used to attach the top to the side posts. In the image above you can see a board tacked across the bottom of the door frame which is temporary to keep the 4 x 4s from moving when the frame is lifted in place over the base. The doors were not attached to the frame yet.
Step 3. Once the frame was lifted into place on top of the base a level was used to ensure the frame stood square and straight. Then temporary 2x4s were attached to the base and the frame to hold it in place (shown in the second image above) while all the steel corner braces were installed. 12″ braces were used on the sides to attach the side posts to the 2×4. 8″ braces were used to attach the side posts to the 4×4 base on the backside. 2″ braces were used on the front side. See images below of braces installed on the base and then the side post installed on the base. 3/8 x 3″ lag bolts were used to attach the braces. Once the frame was installed on the base, the temporary 2x4s were removed.
Step 4. Next, the marked areas where the door hinges would be placed on the frame were chiseled out. Some of the original hinges were usable on our vintage doors and the ones that weren’t were replaced with old hinges we had on hand.
Once the doors were hung in the frame some 1x2s were cut and installed on the top piece and sides of the frame as a doorstop. This is visible in the second image above, attached to the 4×4 side piece. Below are the finished doors.
Lumber and hardware needed:
- 2 six foot 4 x 4s for the base
- 1 eight foot 2×4 for the base
- 3 eight foot 4x4s cut to fit your doors
- 3 eight foot 1x2s cut to fit your doors
- 2 vintage doors
- 2 T braces
- 2 twelve-inch corner braces (to attach side piece to 2×4)
- 2 eight-inch corner braces (to attach side piece to 4×4 on backside)
- 2 two-inch corner braces (to attach side piece to 4×4 on front side)
- 3″ deck screws
- multiple 3/8 x 3″ lag bolts to attach braces to frame and base
- you may need door hinges/knobs depending on the doors you use
That is pretty much it. It was easy to disassemble and load into a pickup truck to be hauled to the venue. It reassembled easily. We brought some wood shims with us to the venue in case the ground was not level where we placed the doors but we did not end up needing any.
Once the doors were built I went on to paint them but depending on the condition of the vintage doors you have you may be able to skip that step! The post for how I painted the doors is listed on this website if you’re interested in achieving the same look for your doors.
The image below is the finished doors after painting. If you have any questions feel free to leave a comment or email me at email@example.com.